The Application of Precision Mechanical Processing in 8 Top Industries
2023-04-15 13:57:19 |
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CNC precision machining is a manufacturing process that uses computer instructions to control machine tools and create features on workpieces.
The incredible high precision, precision, and speed of CNC machine tools make them one of the most popular manufacturing methods today. In fact, in 2020 alone, the global market size of CNC machine tools reached $81.95 billion, and it is expected to reach $128.41 billion by 2028.
Today we will discuss the exciting applications of CNC machining in the manufacturing industry. We will focus on eight industries where CNC machine tools help machine operators create complex customized designs, while other manufacturing processes are difficult to achieve.
Aerospace and National Defense
The aerospace and defense industries are renowned for their strict requirements for high precision, precision, and strict tolerances. For example, a typical modern military aircraft has hundreds of thousands of components and requires tolerances as small as 4 μ m。
The defense industry largely relies on 5-axis CNC milling machines to manufacture these parts and achieve this tight tolerance requirement. In addition, multi axis CNC machine tools also help the aerospace industry to deal with difficult to process metals, such as titanium.
automobile
Like the aerospace and defense industries, the automotive industry also relies on CNC machines to manufacture complex engine components from a wide range of engineering materials, such as engine blocks, cylinders, and gearboxes.
But what truly makes CNC machine tools crucial in the automotive industry is their high repeatability. Automobile companies produce hundreds of millions of parts and require them to be interchangeable. Only a few manufacturing technologies can meet these high repeatability requirements, and CNC machining is one of them.
AI assisted NC machining will also bring auto parts production into the future, because it plays an important role in the manufacturing of autonomous vehicle
Optical communication
In the past twenty years, the optical communication industry has undergone tremendous progress. As people imagine, this makes the processing requirements more complex.
To help you understand how strict the quality control requirements in the industry are, optical communication component manufacturers typically use tool microscopes to inspect processed parts.
Due to CNC machining, optical communication companies can now manufacture telescopes, camera lenses, and optical transmitter components with high accuracy and minimal detail.
Robotics and Automation
Product designers often find themselves at a crossroads when choosing manufacturing technologies for their robots and automation components. Undoubtedly, 3D printers provide high precision and precision, just like CNC machines. But 3D printing components are usually fragile and not as sturdy as CNC machining components, making them an ideal choice for manufacturing small DIY hobby robots.
Top robotics companies use CNC machines to manufacture larger and more durable robots, such as those in warehouses and car manufacturing facilities. Large robot end effectors, custom fixtures, and storage units are among the many robot parts created using CNC machines.
electronic product
In the past two decades, CNC machining has been at the forefront of manufacturing technology in the electronics industry. For example, technology giant Apple relies on CNC machines to manufacture integrated casings for smartphones and laptops.
Basic electronic components, including printed circuit boards, heat sinks, sockets, and connectors, are typically manufactured using CNC machines
Medical equipment
The medical industry relies on many customized body implants (such as knee and hip replacement implants) to meet the needs of patients. These implants need to be very precise, as minor errors can seriously affect the patient's life and well-being.
Through reverse engineering and CNC technology, medical professionals manufacture patient-specific implants, typically made of biocompatible materials such as titanium and PEEK, which are difficult to manufacture using other manufacturing processes.
In addition, CNC machining helps the medical industry meet the strict requirements of the US Food and Drug Administration (FDA) for the manufacturing of surgical and medical devices, which is understandable
semiconductor
In addition to the high precision and precision provided by CNC machining, the compatibility of CNC machine tools with various materials has made them highly sought after in the semiconductor industry. Some electronic and integrated circuit components made of aluminum oxide, silicon nitride, sapphire, and aluminum nitride are easily manufactured using CNC machine tools.
CNC machining also makes it easier for semiconductor manufacturers to achieve different surface finishes, including mask finish, anodizing, and nickel plating finish.
energy
When it comes to the development and success of aerospace, national defense, medical equipment, and other industries, we cannot but mention the application of CNC machining in the energy industry. The success of each industry is largely attributed to the development of more efficient power generation systems.
The components of modern solar, wind, and hydraulic turbines and generators are becoming increasingly complex, and multi axis CNC milling machines are one of the few manufacturing technologies capable of manufacturing these complex components.
CNC electric discharge machining also helps the energy industry to manufacture small and complex parts, especially when traditional CNC tools may damage parts due to excessive tool pressure. This is because CNC CNC electric discharge machining does not come into direct contact with the workpiece during machining operations.
The incredible high precision, precision, and speed of CNC machine tools make them one of the most popular manufacturing methods today. In fact, in 2020 alone, the global market size of CNC machine tools reached $81.95 billion, and it is expected to reach $128.41 billion by 2028.
Today we will discuss the exciting applications of CNC machining in the manufacturing industry. We will focus on eight industries where CNC machine tools help machine operators create complex customized designs, while other manufacturing processes are difficult to achieve.
Aerospace and National Defense
The aerospace and defense industries are renowned for their strict requirements for high precision, precision, and strict tolerances. For example, a typical modern military aircraft has hundreds of thousands of components and requires tolerances as small as 4 μ m。
The defense industry largely relies on 5-axis CNC milling machines to manufacture these parts and achieve this tight tolerance requirement. In addition, multi axis CNC machine tools also help the aerospace industry to deal with difficult to process metals, such as titanium.
automobile
Like the aerospace and defense industries, the automotive industry also relies on CNC machines to manufacture complex engine components from a wide range of engineering materials, such as engine blocks, cylinders, and gearboxes.
But what truly makes CNC machine tools crucial in the automotive industry is their high repeatability. Automobile companies produce hundreds of millions of parts and require them to be interchangeable. Only a few manufacturing technologies can meet these high repeatability requirements, and CNC machining is one of them.
AI assisted NC machining will also bring auto parts production into the future, because it plays an important role in the manufacturing of autonomous vehicle
Optical communication
In the past twenty years, the optical communication industry has undergone tremendous progress. As people imagine, this makes the processing requirements more complex.
To help you understand how strict the quality control requirements in the industry are, optical communication component manufacturers typically use tool microscopes to inspect processed parts.
Due to CNC machining, optical communication companies can now manufacture telescopes, camera lenses, and optical transmitter components with high accuracy and minimal detail.
Robotics and Automation
Product designers often find themselves at a crossroads when choosing manufacturing technologies for their robots and automation components. Undoubtedly, 3D printers provide high precision and precision, just like CNC machines. But 3D printing components are usually fragile and not as sturdy as CNC machining components, making them an ideal choice for manufacturing small DIY hobby robots.
Top robotics companies use CNC machines to manufacture larger and more durable robots, such as those in warehouses and car manufacturing facilities. Large robot end effectors, custom fixtures, and storage units are among the many robot parts created using CNC machines.
electronic product
In the past two decades, CNC machining has been at the forefront of manufacturing technology in the electronics industry. For example, technology giant Apple relies on CNC machines to manufacture integrated casings for smartphones and laptops.
Basic electronic components, including printed circuit boards, heat sinks, sockets, and connectors, are typically manufactured using CNC machines
Medical equipment
The medical industry relies on many customized body implants (such as knee and hip replacement implants) to meet the needs of patients. These implants need to be very precise, as minor errors can seriously affect the patient's life and well-being.
Through reverse engineering and CNC technology, medical professionals manufacture patient-specific implants, typically made of biocompatible materials such as titanium and PEEK, which are difficult to manufacture using other manufacturing processes.
In addition, CNC machining helps the medical industry meet the strict requirements of the US Food and Drug Administration (FDA) for the manufacturing of surgical and medical devices, which is understandable
semiconductor
In addition to the high precision and precision provided by CNC machining, the compatibility of CNC machine tools with various materials has made them highly sought after in the semiconductor industry. Some electronic and integrated circuit components made of aluminum oxide, silicon nitride, sapphire, and aluminum nitride are easily manufactured using CNC machine tools.
CNC machining also makes it easier for semiconductor manufacturers to achieve different surface finishes, including mask finish, anodizing, and nickel plating finish.
energy
When it comes to the development and success of aerospace, national defense, medical equipment, and other industries, we cannot but mention the application of CNC machining in the energy industry. The success of each industry is largely attributed to the development of more efficient power generation systems.
The components of modern solar, wind, and hydraulic turbines and generators are becoming increasingly complex, and multi axis CNC milling machines are one of the few manufacturing technologies capable of manufacturing these complex components.
CNC electric discharge machining also helps the energy industry to manufacture small and complex parts, especially when traditional CNC tools may damage parts due to excessive tool pressure. This is because CNC CNC electric discharge machining does not come into direct contact with the workpiece during machining operations.
